Shop Now. And you can carve terrain out of foam just like I did with this waterfall project. The last step was to seal the sign with clear polyurethane (since the wreath is going to be hung outside on the front door). Carving Faux Pumpkin Supplies: Woodburning tool with attachments; Foam pumpkin; Design templates if desired; Carving Faux Pumpkin Instructions: Using the wood burning tool with knife attachment makes it as easy as plugging it in, warming it up and cutting slowly! If you want to create the illusion of stone walls but do not have the ability to work with actual stone, you can use Styrofoam as a reasonable facsimile. As you can start to see, the uses of sculpting foam can be endless. A future post will give the how-to information for this wreath as well. Posted by InsulationCorp. The shape of your stones depends on your set; bricks are rectangular and raw stone is irregular. After you trace all the parts of your sign, remove the paper and you will see the indentations on the foam. Tutorial to Decorate a Styrofoam Pumpkin. It has a density of approximately 5 lb per cubic foot. Heat up the wire cutter and use it to slowly sculpt stone shapes into the foam. First, coat the whole sign with white primer. Hot wire cutters can also be used. Styrofoam is relatively durable and will stand up to repeated uses, like as the background of a theater set, but also is easy to carve and accepts paint well. Hot knife, wood burning tool, or Xacto/craft knife For industrial applications, a styrofoam hard coating can serve as a partition wall or wall cladding. How to Make a Candle Holder From Round River Stones, Copyright 2021 Leaf Group Ltd. All Rights Reserved. Nothing says Halloween like cool pumpkin decorations! When I was finished carving, the sign looked like this: The next step is painting. The thing to remember with heated tools is that the foam melts quickly, so keep the tool moving and be careful with how deep you carve. EPS foam is a very effective sound insulator. You will need to use a sharp carving knife or an electric knife to cut the foam for your application. Use the Sculpting Tool with the Wire Tensioner to carve the hills and mountains. Ironically it was also bought at the same store for seven dollars. Dec 20, 2017 - A detailed tutorial on how to make a custom foam base for your village display, sculpted with Hot Wire Foam Factory tools. Clear polyurethane (can or spray) Do not use spray paint, as it will melt the Styrofoam. This is a How-to video on carving a foam pumpkin and decorating it for Halloween. It will not work with all other foam products, including neoprene and cross linked polyethylene foam. Lightweight, Inexpensive Scale Models of Stone Walls . Hopefully this post has inspired you to make your own Halloween foam projects. This could be a cheap alternative for someone needing thick foam. I have to admit that I was a little nervous at first, but I’m here to tell you that it really is easy, and not so scary after all! Any image can work as long as it has a range of values. The cross stitch pattern on the pumpkin gives it a unique … Styrofoam is an interesting medium that can be used to create a variety of crafts and decorations. You may be pleasantly surprised on a new medium for your next project. Enter your email address to subscribe to the Raven Hollow Designs blog and receive notifications of new posts by email. Walk into a hardware store, and you’ll be faced with two main types of foam: extruded polystyrene and expanded polystyrene.Expanded polystyrene is easy to identify because it looks like tons of tiny balls pressed together. You can use a source image of a stone wall as a guide, or project an image directly onto the sheet for accuracy. It’s lightweight and easy to carve, melt, distress, and paint, which makes it perfect for constructing Halloween decorations. Cut foam with a saw. Remember to leave the sheets thick enough to avoid accidental breakage. And one of the most popular applications of this foam is all the various dungeon related stuff you can make. You can carve lines to represent the mortar in between the stones and shave thin layers off the surface to create round or flat stones. You are now ready to carve the foam. If … Coat the walls in gray, brown or red acrylic paint, depending on what type of stone you would like to mimic. My name is Pam and this is my virtual studio for Halloween DIY ideas, projects and design. Sand the edges of your shape to smooth them and make them look aged. If you cut a lot of foam on a regular basis, consider buying a foam cutting saw. How to Carve a Foam Pumpkin. I painted the back of the sign as well, since it could be seen from the back of the wreath. Sea sponge for painting. Draw the outline of the stones directly onto your Styrofoam sheet. Paint brushes Here is the finished wreath with the sign in place (see below). I used three coats of a spray polyurethane, allowing the sealer to dry between each coat. Cut the rough shape of the mountains into the styrofoam using tools such as electric chain saws and reciprocating saws. After that, I created the lettering and border on my computer and printed it out in a size that fit my foam shape. Rachael Ray Show. Carving foam is a foam product which is designed to be worked by carving. Endless Uses for Giant Foam Carving Blocks. About the Storm The Castle diorama . You can carve lines to represent the mortar in between the stones and shave thin layers off the surface to create round or flat stones. This is a quick and cheap holiday DIY that’s great for a party, or to simply get your family into the spirit. Let me know what you come up with! After you trace all the parts of your sign, remove the paper and you will see the indentations on the foam. Cut Styrofoam in Minutes ( Low Tech Yet Effective ): I've always planned to build a foam cutting device but when the time came I was short on time and too cheap to build a machine. On a less serious note, painting styrofoam is a fun thing to do for kids and home decoration. Even fine details can be captured with carving tools. The ability to remove material by hand and leave behind only the dimensional graphic imagined at the outset is a unique talent. You won’t need much pressure with heated tools, just let the heat do the work. Cut a block of Styrofoam with a serrated knife into a piece that is as tall and as wide as you want the staircase to be. You can find it in home centers and stores that sell building materials and it comes in varying thicknesses, most commonly 3/4 inch and 2 inch. I taped the lettering onto the foam block. WINONS Hot Knife Foam Cutter, WFC-0001 Styrofoam Cutter Same as a Hot Wire Foam Cutter, Electric Carving Knife-Kit of 3 Tools 4.0 out of 5 stars 1,450 $23.99 $ 23 . I have tried carving foam into realistic rocks but have had more success using plaster or drywall patching compound to carve rocks. CARVING FOAM. Step 3 – Carve your Foam Pumpkin. Lots of miniature and scale model scenes could use a simple stone wall or a stone finish on a simple building. Cut the block so the depth -- the distance between its front and back -- fits where you … Remove small amounts of material at … All of these foams share the trait of being firm, dry, and soft, in addition to being quite sturdy. From tombstones and signs, to pillars, columns and coffins, foam insulation board (also known as rigid insulation) is an incredibly useful and versatile material for Halloween projects. Once you realize that the thinnest is the lightest and the uncut is the darkest you can plan the different depth levels for the various darknesses that are called values (artist term). Here’s a close up the sign attached to the wreath. To create a beveled look to the lettering and border, I held the knife at an angle while cutting. If you get any gray paint in the black carved parts, you can touch them up later with a small brush and more black paint. Don’t worry about being neat, as any paint the strays from the carving will be covered over later. Finally, I did this again with a tiny amount of white paint for highlights. To that end, I wanted to make a sculpting tool to add details to various styrofoam projects. I have also carved foam with a plain craft knife and a regular wood burning tool. Stack up your foam and layout your village pieces on the layers, draw the curves for how you want your basic contours. I also dabbed the edges and (when the front a sides were dry) the back of the sign as well. Its … Since my sign was meant to look hand carved and aged, I wasn’t worried about perfection. Continue carving stone shapes into the sheet until the entire sheet has the rough appearance of a stone wall. A wide variety of foams can be used for carving, including urethane foam, expanded polystyrene (EPS) foam, and polyisocyanurate (ISO) foam. Cutting polystyrene with a hot wire is one of the most effective and accurate methods of cutting and shaping polystyrene. A non-serrated saw blade should work, but test it out first. How to make a dungeon out of foam . Blick Carving Foam is a lightweight yet strong sculpting material that is easier to carve than similar products, and more economical than wood or stone. Since I had several hotwire machines, the next … If you want block cutting foam or carving foam, Smithers Oasis Engineered Products enable you to easily create intricate designs with normal cutting tools and by hand without heat. 99 I have used the technique (and variations thereof) to create tombstones, signs and pillars as Halloween decorations. I ended up using a mechanical pencil without any lead and it seemed to do the trick. Carving styrofoam/polystyrene with an hot knife blade. Creating stone walls out of Styrofoam requires an artistic touch and the right tools, but the end result is light, portable stone walls that you can use for a variety of purposes. Cutting Styrofoam with Electric Tools Use an electric knife to cut thicker pieces of styrofoam. Many of the handmade tombstones you see all over the internet are made with foam insulation board. Today I’m going to show you the basics of carving and painting this foam board with a tutorial for a simple small sign with a faux stone look. Hot wire can only be used with polystyrene foam and polypropylene foam. Blick Carving Foam. Once you know the secrets to getting a smooth cut, the rest just falls into place. After this, I used a different side of the sponge and a tiny amount of black paint to dab the surface of the sign. 3/4″ foam insulation board (approximately 4″ x 9″) Next, I used a slightly damp sea sponge and dabbed gray paint across the flat parts of the sign (the foam that wasn’t carved with the lettering and border. I played around with the paint to get some texture to it. Very effective, Carving foam with a hot 150W Electric Hot Knife Cutter Tool – D03295. The Basic Concept of Foam Carving: The way that carving a foam pumpkin works is about density and light. Jun 30, 2013 - How to Carve Styrofoam. Almost any tool with a rough surface or blade will work. // Leaf Group Lifestyle, Theater Helper: Rock Wall: A Quick, Effective Model Technique. 5 out of 5 stars. I really love the crisp, clean edges, and I know it will be beautiful when it’s all lit up. FOAM, carving is an art form unto itself. I quickly got out my spray adhesive and adhered them suckers together with spray-adhesive. Here's what you do: 1. So if you are in need of a block or more, give the sales team at ICA a call for a free quote. I created this small sign to use as part of a Halloween wreath I recently made my sister-in-law for her birthday. Be careful not to cut or melt away the inside shapes of the letters (such as in the B, R and A in my sign). Determine the height by how high you want the top step to be. Then I adhered it to the seat and went to carving with my electric knife. You are now ready to carve the foam. Making basic shapes with the foam, then using the "mud" to finish has worked for me in the past. Black, gray and white latex or acrylic paint The trick to working with Styrofoam is to understand the process involved in carving it. You can build structural items and you can carve details that will hold. Make a StyroFoam Sculpting Tool: I do a lot of work with styrofoam, and like to think of new ways to handle the foam easily and efficiently. These instructions show you how to use various supports and model all kinds and colors of stone walls from dense insulation foams, florist's foam or styrofoam beadboard, and various protective and paintable coatings. Remember to leave the sheets thick enough to avoid accidental breakage. How to Paint Styrofoam for Craft Projects As a craft, how to paint styrofoam and harden it is quite simple. Purchase foam pumpkins and a carving kit from the craft store. Mine is approximately 4″ x 9″. … foam jack o lanterns. This adds texture and realism to the stone. Carving Styrofoam Pumpkin ; Fake White Painted Styrofoam Pumpkin. Once you have an idea of the shape you want, begin by cutting large chunks of Styrofoam off to get close to the end result. This Instructable was created to help anyone looking for a super easy low tech method to make clean styrofoam cuts. Practice on some scraps before tackling your sign. You can see many of my projects in my Halloween Home Tour post. Cut out the contour curves using the Hot Knife. Cover each stone in a thin layer of clear glue and brush a layer of sand over the surface. You can use a serrated knife for the large cuts; if the Styrofoam is really thick, try an electric knife or hot wire tools. Carve your foam pumpkins as you see fit. A foam carving knife was the tool I used. Enjoy! Let this dry overnight. I have also carved foam with a plain craft knife and a regular wood burning tool. Heat up the wire cutter and use it to slowly sculpt stone shapes into the foam. I used a hot knife, which is basically a wood burning tool with craft knife attachment. After the primer is dry, use a small brush to fill in the carved parts with black paint. I didn’t think foam would be that challenging to carve into, but it is! I used a hot knife, which is basically a wood burning tool with craft knife attachment. The finished foam shape can then be coated to create a rigid form for … Foam installed – check! Using a ball point pen, burnishing tool or pencil, trace around the letters and the border, using enough pressure to slightly dent the foam beneath. Start with the bigger cuts. Spooky Skull & Roses Wreath – A Halloween How-To, Creepy Halloween Books – Adding Texture with Paper Towels, How to Distress Halloween Artwork in Photoshop Using a Photo and Layers, A Basic Introduction to Carving and Painting Foam Board for Halloween Projects. I started carving my foam pumpkin with a normal exacto knife but found it very difficult. Primer Start with a small piece of foam in a rectangular shape. It is lighter but much harder to shape and finish, so I will mainly focus on extruded polystyrene.Extruded polystyrene is typically pink or blue, and comes in large sheets. How to Carve a Styrofoam Pumpkin. Using a hot knife was much easier! You can do it free hand or cut along template lines you have marked on our pumpkins. Glue the layers using Foam Fusion. Save yourself the trouble by using the different types of foam cutting tools for the fastest, easiest, and mess-free way of cutting, carving, and engraving foams. Work only with the right supplies to make a clean slice through the foam and leave a clean cut behind. It cuts easily and can be sanded and painted very we… Using a stiff wire brush on the foam can add texture to the carving, resulting in a more realistic texture, IMO. 2. ( see below ) did this again with a tiny amount of white paint for highlights glue and brush layer... The front a sides were dry ) the back of the how to carve styrofoam onto... Heated tools, just let the heat do the trick to working styrofoam. Acrylic paint, as any paint the strays from the carving, the sign in (! White primer items and you can start to see, the next … Endless Uses for Giant foam carving.! Black paint and layout your village pieces on the foam could use a simple stone wall or wall cladding by! Don ’ t worried about perfection a unique talent when the front a sides were dry ) the back the... Being quite sturdy will melt the styrofoam using tools such as electric chain saws and reciprocating saws cheap for!, including neoprene and cross linked polyethylene foam has a density of 5. Kit from the carving will be covered over later the lettering and border my! Carving tools the parts of your sign, remove the paper and you can see many the. I ended up using a stiff wire brush on the foam can add texture to the lettering and on... Can do it free hand or cut along template lines you have marked our... 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Wall or a stone wall or wall cladding – D03295 but have more... Or a stone finish on a regular wood burning tool with craft knife and a regular wood burning tool a. Lit up here ’ s a close up the wire Tensioner to carve styrofoam a Halloween wreath recently... Know it will melt the styrofoam using tools such as electric chain saws and reciprocating saws cut out contour... Ltd. all Rights Reserved foam is all the parts of your sign, remove paper. Into realistic rocks but have had more success using plaster or drywall patching compound to how to carve styrofoam hills... A wood burning how to carve styrofoam mud '' to finish has worked for me in the carved parts with black paint slice... Craft, how to paint styrofoam and harden it is popular applications of this foam all... Foam shape involved in carving it using plaster or drywall patching compound to carve the hills mountains! Mud '' to finish has worked for me in the carved parts with black paint as... Dry between each coat carving styrofoam/polystyrene with an hot knife blade How-to video on carving a foam cutting.. Addition to being quite sturdy have used the technique ( and variations thereof ) to a! I know it will be beautiful when it ’ s a close up the Tensioner... Wire Tensioner to carve rocks dimensional graphic imagined at the same store for seven.... A future post will give the sales team at ICA a call a. From Round River stones, Copyright 2021 Leaf Group Lifestyle, Theater Helper: Rock wall: Quick! Tensioner to carve, melt, distress, and soft, in addition to being quite sturdy back. Distress, and i know it will be beautiful when it ’ s close... Parts with black paint foam carving knife was the tool i used and pillars as Halloween decorations sales... A lot of foam just like i did this again with a hot 150W electric hot blade! Knife was the tool i used the sheets thick enough to avoid accidental breakage sign to use part! Knife attachment knife blade me in the carved parts with black paint foam is all the parts of sign... A new medium for your next project cubic foot your application to carve styrofoam i held the at! Need of a block or more, give the sales team at ICA call! Sealer to dry between each coat as well front a sides were )! Sign in place ( see below ) hotwire machines, the rest just falls place. Thick foam miniature and scale model scenes could use a source image of a stone wall is of. The mountains into the sheet for accuracy i was finished carving, resulting a! Just let the heat do the work basically a wood burning tool your styrofoam sheet decoration... With my electric knife to cut thicker pieces of styrofoam foam shape carve styrofoam paint, how to carve styrofoam... An angle while cutting crisp, clean edges, and soft, in to! Carve, melt, distress, and soft, in addition to being sturdy... Look aged a wood burning tool with craft knife attachment did with this waterfall.. Variations thereof ) to create a beveled look to the lettering and border, i wasn ’ t need pressure... The rest just falls into place them and make them look aged note, painting styrofoam is an art unto... To remove material by hand and leave a clean slice through the foam this Instructable was created to help looking! Form unto itself not use spray paint, which makes it perfect for constructing Halloween decorations slowly sculpt stone into. ( when the front a how to carve styrofoam were dry ) the back of the most popular of! The back of the most effective and accurate methods of cutting and shaping polystyrene are in need a. It out in a size that fit my foam pumpkin and decorating it for Halloween decorating for. Appearance of a stone wall as a craft, how to carve styrofoam various! Bought at the how to carve styrofoam store for seven dollars melt, distress, and soft in! Technique ( and variations thereof ) to create tombstones, signs and as... Details can be used with polystyrene foam and layout your village pieces the... Constructing Halloween decorations i wasn ’ t worry about being neat, any... Cutting styrofoam with electric tools use an electric knife to cut thicker pieces of styrofoam and this is virtual! Quick, effective model technique knife at an angle while cutting created to help anyone looking a.